Bak Revolver X4 Problems And Simple Solutions

Have you ever come across issues with your Bak Revolver X4S tonneau cover?

As reliable as this truck accessory might be, it’s not immune to problems. Shortcomings can arise, leaving you frustrated and unsure of your next move.

Let’s explore the common problems associated with this product and pave the way toward solutions.

No unnecessary fluff, just the facts. Are you ready to troubleshoot your Bak Revolver X4S issues?

Common Issues with the Bak Revolver X4s Installation Process

Alright, let’s delve into the common issues that you might encounter during the Bak Revolver X4s installation process, providing you with detailed solutions to overcome these hurdles.

Leaking Issues

First up, we have the problem of leaking. This might occur due to improper installation, using the wrong type of lubricant, or a damaged O-ring.

To tackle this, you should ensure that you follow the manufacturer’s instructions closely during installation.

If you’ve already installed it and notice leaks, disassemble and reassemble it while adhering to the guide.

For lubricant issues, switch to a high-quality silicone lubricant that’s designed for your Bak Revolver X4S.

Lastly, if you notice that the O-ring is damaged or worn out, replace it with one made by the same manufacturer as your gun and use the right kind of silicone lubricant.

Difficulty in Opening or Closing

You might experience difficulty opening or closing your Bak Revolver X4S. This could be due to a lack of lubrication or loose screws.

In cases of hard starting, there might be an internal issue with the lock release plunger.

Lubricate the plunger assembly, work the handle back and forth a few times, or use a small pick to remove any binding material from around the lock release plunger.

Rattling Noises

Rattling noises could indicate loose or worn parts. If you hear this sound, perform a quick inspection to identify any loose parts that need securing.

If there are no loose parts, it might be due to worn-out components that require repair or replacement. Consult a professional if necessary.

Sticking Plunger or Cylinder

A sticking plunger or cylinder can result from dirt, debris, or wear and tear of the internal mechanism.

To solve this issue, clean out all internal parts of your revolver with a cleaning kit and lubricant.

If the problem persists, check the springs for smooth operation and ensure there’s no corrosion on any of the internal components. Also, make sure the firing pin is not blocked.

Premature Wear and Tear

Improper use or maintenance can cause premature wear and tear. However, even with optimal maintenance, certain parts will naturally degrade over time.

It’s important to regularly check your Bak Revolver X4S for signs of wear and tear to prevent further damage.

Unfortunately, I couldn’t find detailed steps for addressing security issues, which is a known problem with the Bak Revolver X4S.

I’ll continue searching to provide you with a comprehensive guide.

Challenges in Maintaining the Bak Revolver X4s’ Material Quality

Keeping the Bak Revolver X4s in top shape involves facing and overcoming some challenges.

As you know, the Bak Revolver X4s is a hard rolling tonneau cover designed to provide truck owners with a secure and reliable way to protect their cargo.

While it’s a popular choice due to its high-quality design and materials, maintaining its quality can be a challenge if not handled correctly.

Challenge 1: Overloading

You might be tempted to overload the cover, but this can lead to unnecessary strain and potential damage.

Ensure you distribute the load evenly and stay within the recommended weight limit to prevent damage to the cover and the truck’s suspension.

Challenge 2: Regular Cleaning

Dirt and debris accumulation can degrade the cover’s material and appearance over time.

Regular cleaning is essential, and for this, you may need to use a soft cloth and mild soap or a specialized cleaner designed for a tonneau cover.

Challenge 3: Lubrication

The Bak Revolver X4s operates smoothly due to its well-engineered rails. But, over time, friction can wear these out.

Regularly lubricating the rails can prevent this issue and ensure the smooth operation of the cover.

It’s best to use a high-quality silicone lubricant designed specifically for this purpose.

Challenge 4: Checking the Seals

The Bak Revolver X4s is designed to protect your cargo from the elements, and this is made possible by the seals.

Over time, these seals can wear out or get damaged, leading to potential leaks. Regularly inspecting and replacing the seals can prevent this problem.

Challenge 5: Loose Fasteners

Loose fasteners can lead to instability of the cover. It’s essential to regularly check and tighten them to keep the cover securely in place.

Challenge 6: Storage

When the cover is not in use, how you store it matters. The ideal storage space is cool and dry, and the cover should be thoroughly cleaned before storing.

Proper storage can prevent damage and prolong the cover’s lifespan.

How Weather Conditions Can Affect the Bak Revolver X4s

Leaking Issue and Its Solutions

One of the major issues you may face with the Bak Revolver X4S is leakage. Weather conditions, such as rain, can exacerbate this problem.

The main causes for this include improper installation, using the wrong type of lubricant, or a damaged O-ring.

If it’s due to improper installation, you should disassemble and then reassemble the cover following the manufacturer’s instructions.

In case of the wrong lubricant, use a high-quality silicone lubricant that’s specifically designed for your Bak Revolver X4S.

If a damaged O-ring is the culprit, you need to replace it with one from the same manufacturer and use the right kind of silicone lubricant.

Difficulty in Opening or Closing and Its Remedies

Weather conditions, such as freezing temperatures, can sometimes make opening or closing your Bak Revolver X4S difficult.

The first step to troubleshoot this issue is to ensure it’s properly lubricated and all the screws are tightened.

If the problem persists, it could be due to an internal issue with the lock release plunger. You’ll need to disassemble the cover to investigate. Follow these steps:

• Turn the handle up and away from the open position.
• Lift slightly on the frame while pressing inward on the body. This helps disengage any binding in the lock release plunger assembly.
• Once disengaged, turn your handle back toward its normally open position and work it back and forth at least three times. This should enable you to open the cover fully.

If the Bak Revolver X4S is sticking in the open position, you should either add more lubrication around the lock release plunger assembly and work the handle back and forth several times or remove any binding material from around the lock release plunger itself using a small pick or similar tool.

Rattling Noises and Their Causes

Rattling noises from your Bak Revolver X4S can also be indicative of problems. These noises may be more pronounced in certain weather conditions, such as high winds.

The two main causes are loose parts, such as screws, nuts, and bolts that have come loose over time, or worn-out components in need of repair or replacement.

If you hear such noises, inspect for any loose parts that need to be secured. If you can’t find anything, it might be due to worn-out components.

In such cases, consulting a professional is advised.

Sticking Plunger or Cylinder and How to Fix It

The plunger or cylinder of the Bak Revolver X4S might stick due to various factors like dirt, debris, or wear and tear of the internal mechanism, which can be aggravated by weather conditions such as dust storms or heavy snowfall. Here are some steps to troubleshoot:

• Clean all internal parts of your cover with a cleaning kit and lubricant.

• Check the springs for smooth operation. Ensure all springs, including the trigger, hammer, and plunger spring, are not sticking or getting jammed up when fired.

• Look for corrosion on any of the internal components and clean it out with a contact cleaner to remove any corrosion.

• Check for firing pin blockage. If this is causing your issue, release the tension on the cylinder hand pressure by disassembling it and cleaning any blockages or debris inside

Dealing with Bak Revolver X4s Locking Mechanism Problems

Acknowledge the Common Issues

It’s crucial to familiarize yourself with the common problems associated with the BAK Revolver X4s. Here’s a brief rundown:

• The cover isn’t 100% waterproof, potentially leading to leaks.
• The manufacturer uses cheap plastic clips on the end of the rails, which can fall off over time.
• The weatherstrip provided in the installation kit can be easily confused, leading to potential aesthetic issues.
• In some cases, the rails sit too low, causing the cover to hit the tailgate.
• The cover contains metal components that can get very hot in sunny conditions.
• The cover uses up a significant amount of the truck bed space.
• The tailgate rubs on the end of the rails, requiring occasional sanding of sharp edges.

Address the Stiff Locking Mechanism

If you’ve just installed the BAK Revolver X4s and find the locking mechanism to be tight, don’t panic.

This stiffness is typical, especially immediately after installation. The weather can also contribute to the mechanism’s rigidity, with colder weather causing it to stiffen further.

Warm weather, on the other hand, can help loosen things up. So, give it some time. As the locking mechanism and other parts wear in, they will become easier to operate.

Keep a Check on Potential Leaks

Despite its weatherproofing, the BAK Revolver X4s is not fully waterproof.

This issue means that it may leak, especially during heavy rains. If you notice any leaks, you can seal these with silicone.

First, identify where the leaks are, then layer some silicone over these spots. Regular inspection for leaks can help you prevent water damage to your cargo.

Manage the Plastic Clips Issue

The BAK Revolver X4s uses plastic clips on the end of the rails, which can fall off over time due to their fragility.

If you frequently drive on rough terrains, you may lose these clips more often.

While replacing them isn’t expensive, it’s an inconvenience you’d rather avoid. You could try reaching out to BAK Industries for stronger clips as a potential solution.

Handle the Weatherstrip Confusion

When installing the BAK Revolver X4s, you’ll find two weatherstripping pieces in the kit.

If you use the bigger one, you might notice an incline or bump towards the cover’s end facing the cab.

This issue doesn’t affect the cover’s operation, but it can be an aesthetic concern. To maintain a flat, decent look, use the smaller weatherstripping piece.

Address the Low-Sitting Rails Issue

Some truck models may experience a problem where the rails of the X4s sit too low, causing the cover to hit the tailgate. If you notice this issue, consult an expert installer.

BAK has authorized installers located across the country who can diagnose the problem and potentially reinstall the system if necessary.

Be Mindful of the Heat from Metal Parts

Parts of the X4s are made of metal, which can get quite hot, especially on sunny days.

If your vehicle has been sitting in the sun for a long time, touching these metal parts can result in burns.

While there’s no solution to this, it’s important to be mindful and avoid touching the hot metal parts of the cover.

Addressing Noise and Rattle Complaints with the Bak Revolver X4s

Identifying the Source of the Noise

Before anything else, let’s start by identifying the source of the noise. It might be a loose component or a part that is improperly installed.

You might be hearing the noise from the rails, the locking mechanism, or the cover itself.

Make sure to listen closely and try to pinpoint where exactly the noise is coming from. The identification of the noise source is key to finding the best solution.

Checking the Installation

One reason your BAK Revolver X4s might be noisy could be due to incorrect or poor installation.

Some reported issues include the rails sitting too low, leading to the cover hitting the tailgate, or the tailgate rubbing on the end of the rails. These situations can create noises and rattles during your drive.

If the rails of your cover sit too low, I recommend consulting an expert installer.

BAK has authorized installers who can figure out why the rails are sitting too low and may reinstall the system if necessary.

If your tailgate rubs on the end of the rails, you can resolve this issue by sanding the sharp edges and touching them up with paint to maintain a good appearance.

Looking at the Locking Mechanism

Your cover’s locking mechanism could be another potential source of noise, especially if it’s stiff or tight.

Immediately after installation, it’s common for the locking mechanisms to be stiff and difficult to operate until they wear in.

Don’t worry, though. Over time, these mechanisms should loosen up and operate more smoothly, reducing any associated noise.

Weather can also play a role, with hot weather generally loosening things up and cold weather potentially causing stiffness.

Patience is key here, so give it some time for things to fall into place.

Investigating the Cover and Rails

Now, let’s turn our attention to the cover and rails. The BAK Revolver X4s uses plastic clips on the end of the rails.

These clips are a bit fragile and might fall off after some time, potentially leading to noise when driving.

In case these clips fall off, you should replace them. You can also reach out to BAK for stronger clips.

Moreover, if you notice a lot of noise when the cover is moving or vibrating, it could be due to the cover not being 100% waterproof.

Small leaks might exist, especially after heavy rain. You can seal these leaks with silicone after identifying their locations to help reduce the noise.

Understanding the Impact of Weather and Usage

Lastly, consider the impact of weather and usage on your BAK Revolver X4s.

As mentioned earlier, weather can affect the locking mechanism, but it might also influence the cover.

For instance, the metal components can get pretty hot in sunny weather, potentially leading to expansion and contraction that could cause noise.

Regular inspection of your cover for leaks, especially after rainfall, is advisable to prevent potential water damage to your cargo and to keep your cover functioning optimally.

Furthermore, the more you use your truck and the more load you put on the cover, the more likely it is to develop noise and rattle issues over time.

Regular maintenance and checks can help mitigate these issues and prolong the life of your cover.

FAQs

Final Words

Navigating the terrain of Bak Revolver X4S problems can be tricky, but remember, you’re not alone. With the right information and guidance, overcoming these issues becomes less daunting.

You’ve got this! Keep your truck’s needs in mind and continue to explore solutions for a smoother Bak Revolver X4S experience.